General Information


(AEB) Cylinder Head

(AEB) Cylinder Head

Cylinder Head Special tools and workshop equipment required Locking Pin T40011 for vehicles from 06.99 Procedure The lock carrier is in its service liition. Refer to Body Exterior Rep. Gr. 50 Removal and Installation . Note During installation, all cable ties must be installed at the same location. Caution Risk of destroying electrical components when battery is disconnected. Observe measures when disconnecting battery. Disconnect the ground (GND) cable arrow from the batt..

(AEB) Engine, Removing

(AEB) Engine, Removing

Engine, Removing Special tools and workshop equipment required Used Oil Collecting and Extracting Device V.A.G 1782 Shop Crane VAS 6100 Drip Tray VAS 6208 Socket SW15 V/175 for vehicles with automatic transmission Bracket 30 - 211 A for vehicles with automatic transmission Engine Support Bridge 10 - 222 A Engine Sling 2024 A Engine Support Adapter 3147 Hose Clip Pliers V.A.G 1921 Procedure Note Engine is removed without transmission toward the front wi..

(AEB) Intake Manifold

(AEB) Intake Manifold

Intake Manifold Removing Note During installation, all cable ties must be installed at the same location. Caution Risk of destroying electrical components when battery is disconnected. Observe measures when disconnecting battery. Disconnect the ground (GND) wire arrow from the battery terminal. Refer to Electrical Equipment Rep. Gr. 27 Removal and Installation . Loosen the quick-release fasteners and remove the engine cover arrows . Drain coolant. Refer to Go to article ..

(AEB) Turbocharger and Boost Pressure Regulator Valve, Checking

(AEB) Turbocharger and Boost Pressure Regulator Valve, Checking

Turbocharger and Boost Pressure Regulator Valve, Checking Special tools and workshop equipment required Turbocharger Tester V.A.G 1397A Procedure Make sure all hoses and lines fit securely and do not leak. DTC memory checked, output diagnostic test mode performed Vehicle diagnosis, testing and information system VAS 5051 . Connect the T-connection and the hose form the V.A.G 1397A to the front of the intake manifold. Guide the measuring hose over the back of the hood and throu..

(AEB,ATW,AWM) Generator

(AEB,ATW,AWM) Generator

Generator Removing With the ignition switched off, disconnect the battery ground cable. Refer to Go to article “ Battery, Disconnecting and Connecting ” . Disconnect air duct hose 1 from the charge air cooler on the throttle valve connection. Note Disregard the arrows . All: Note Before removing, mark direction of ribbed belt with chalk or felt-tipped pen. Reversing the direction of rotation of a run-in ribbed belt can destroy the belt. Pivot the tensioner in direct..

(AEB,ATW,AWM) Starter

(AEB,ATW,AWM) Starter

Starter Removing With the ignition switched off, disconnect the battery ground cable. Refer to Go to article “ Battery, Disconnecting and Connecting ” . Remove the noise insulation arrows . Vehicles with A/C system: Remove the front bumper. Refer to Rep. Gr. 63 . Bring the lock carrier into its service liition. Refer to Rep. Gr. 50 . All: Note Before removing, mark direction of ribbed belt with chalk or felt-tipped pen. Reversing the direction of rotation of a run-i..

(AEB,ATW,AWM,AHA,ATQ) Fog Lamp

(AEB,ATW,AWM,AHA,ATQ) Fog Lamp

Fog Lamp Removing Turn off the ignition and remove the key. Turn the headlamp switch to “0”. Vehicles with a 6-cylinder TDI engine: Remove the front bumper. Refer to Rep. Gr. 63 . All: Pull off the air intake grille arrows in the lower section of the bumper. Fog lamp with two bolts: Remove the bolts 1 and 2 . Remove the fog lamp housing 3 in the direction of the arrow from the bumper. Disconnect the connector. Fog lamp with three bolts. Remove bolts arrows . Remov..

(AEB,ATW,AWM,AHA,ATQ) Horn

(AEB,ATW,AWM,AHA,ATQ) Horn

Horn Removing Remove the noise insulation. Remove nuts arrows and remove the horn. Unplug connectors. InstallingInstall in reverse order of removal.Tightening specification Component Nm Horn to bracket 12 ..

(AEB,ATW,AWM,AHA,ATQ) Overview - Washer Fluid Reservoir

(AEB,ATW,AWM,AHA,ATQ) Overview - Washer Fluid Reservoir

Overview - Washer Fluid Reservoir 1 Bolt 7 Nm 2 Pump for Windshield Washer System On vehicles with Auto-Check-System with water level sensor Pull the pump/water level sensor upward from the rubber grommet 3 Headlamp Washer Pump Pull the pump upward from the rubber grommet 4 Hose Clip in here and route to the windshield F Direction of Travel Wheel housing seen from the left lower X Washer Fluid Hose Connection To the headlamp washer system spray nozzle Y Washer Fluid Hose Connection ..

(AHA,ATQ) Generator

(AHA,ATQ) Generator

Generator Special tools and workshop equipment required Locking Pin T10060A Removing With the ignition switched off, disconnect the battery ground cable. Refer to Go to article “ Battery, Disconnecting and Connecting ” . Remove the bolts arrows . Remove air guides 1 and 2 . Remove the noise insulation arrows . Remove the front bumper. Refer to Rep. Gr. 63 . Bring the lock carrier into its service liition. Refer to Rep. Gr. 50 . Remove the engine and ..




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