VW XY2 Input Shaft, Output Shafts, Differential and Shift Rods, Removing and Installing

Input Shaft, Output Shafts, Differential and Shift Rods, Removing and Installing


The instruction is suitable for the following models: XY2

Transmission|6-Speed Manual Transmission 02Q|Controls, Housing|Transmission, Disassembling and Assembling|Transmission Assembly Overview
  1. Output Shaft, 1st to 4th Gears Disassembling and Assembling. Refer to Go to article . Installed liition Go to article . Installed liition Go to article . Always replace the grooved ball bearing on the input shaft Item
  2. Thrust washer Place on the reverse shaft Item
  3. Reverse Shaft
  4. Thrust washer
  5. Bleeder Connect with clutch slave cylinder Item
  6. Clutch housing For servicing, refer to Go to article
  7. Input shaft seal Removing and Installing, refer to Go to article
  8. O-ring Install on the line connection Coat with brake fluid before installing
  9. Clutch slave cylinder with release bearing
  10. Bolt Quantity: 3 Always replace Removing and Installing, refer to Item .
  11. Countersunk bolt 33 Nm
  12. Flange shaft with pressure spring Removing and Installing, refer to Go to article . Assembling, refer to Go to article
  13. Differential Disassembling and Assembling. Refer to Go to article .
Installation location of shafts and gearshift rods in transmission
Transmission|6-Speed Manual Transmission 02Q|Controls, Housing|Transmission, Disassembling and Assembling|Transmission Assembly Overview
1 Input Shaft 2 Output Shaft, 1st to 4th Gears 3 Output Shaft, 5th, 6th and Reverse Gears 4 Reverse Shaft A 3rd and 4th gear gearshift rod B 1st and 2nd gear gearshift rod C 5th and 6th gear gearshift rod D Reverse gear shift fork Note The reverse gear shift fork D is mounts on the 5th and 6th gear gearshift rod C .