VW Passat Mounting Bracket, Passat

Mounting Bracket, Passat


The instruction is suitable for the following models: Passat
Special tools and workshop equipment required Hose Clamps - Up To 25 mm 3094 Torque Wrench 1331 5-50Nm VAG1331 Hose Clip Pliers VAS5024A Sealing Tool T10249

Removing

First check whether a coded radio is installed. If so, obtain the anti-theft code. Remove the battery and remove the rear wall of the battery case if necessary, refer to Electrical equipment Rep. Gr. 27 Battery, Removing and installing . Note While performing the following work, make sure no brake fluid comes into contact with the longitudinal member or the transmission. If it does, clean the area thoroughly. Place a lint-free cloth under the master cylinder.
Transmission|Manual Transmission|Clutch|Removal and Installation|Mounting Bracket
Clamp off the supply hose to the master cylinder using a Hose Clamps - Up To 25mm 3094 . Loosen the spring clamp 3 using the Hose Clip Pliers VAS5024A and remove the return hose from the clutch master cylinder. Moreover, for disconnecting, seal it with Sealing Tool T10249/1 (⇒ top illustration).
Transmission|Manual Transmission|Clutch|Removal and Installation|Mounting Bracket
Disengage the locking clamp 2 using a screwdriver or a pointed tool and pull the master cylinder out until it stops. Remove the hose/line assembly 1 from the master cylinder and seal it off. Disconnect the connector 4 from the Clutch liition Sensor G476 . Remove the lower trim from the steering column, refer to Body Interior Rep. Gr. 68 Storage Compartments, Covers and Trim . Remove the driver side footwell cover, refer to Body Interior Rep. Gr. 68 Storage Compartments, Covers and Trim . Remove the bolt 2 and the crash bolster 1 .
Transmission|Manual Transmission|Clutch|Removal and Installation|Mounting Bracket
Remove the clip 1 (if present) and move the Front Parking Aid Warning Buzzer H22 2 in the direction of arrow .
Transmission|Manual Transmission|Clutch|Removal and Installation|Mounting Bracket
Remove the insulation if the lower mounting bracket nuts are covered arrows .
Transmission|Manual Transmission|Clutch|Removal and Installation|Mounting Bracket
Remove the nuts 1 and 2 .

The upper nut 1 is accessible through the opening of the lower steering column trim.

Pull the mounting bracket 3 off the studs.
Transmission|Manual Transmission|Clutch|Removal and Installation|Mounting Bracket

Installing

Install in reverse order of removal. Pay attention to the following:

Note Replace the self-locking nuts. Replace the hose clamps Allocate all components according to the Parts Catalog. If present, install the clip for the Front Parking Aid Warning Buzzer H22 , refer to Electrical Equipment Rep. Gr. 94 Parking Aid . Install the crash brace 1 and tighten the bolt 2 to the tightening specification.
Transmission|Manual Transmission|Clutch|Removal and Installation|Mounting Bracket
Install the lower steering column trim, refer to Body Interior Rep. Gr. 68 Storage Compartments, Covers and Panels . Install the driver side footwell cover, refer to Body Interior Rep. Gr. 68 Storage Compartments, Covers and Trim . Press the hose/line assembly 1 and seal 2 onto the clutch master cylinder connection 4 until the clip 3 clicks into place.
Transmission|Manual Transmission|Clutch|Removal and Installation|Mounting Bracket
Pull on the line to make sure it is secure. After removing the Hose Clamps - Up To 25mm 3094 , bring the return hose back to its original shape. Bleed the clutch system, refer to Go to article “ Clutch System, Bleeding ”
The instruction is suitable for the following models: Passat
. Install the battery, refer to Electrical Equipment Rep. Gr. 27 Battery, Removing and Installing .

Tightening Specifications

Component Nm

Bracket to bulkhead Replace the self-locking nuts. 25

Crash bolster Replace the impact bolster bolt 20